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ZANVAR TECHNOLOGY & CONSULTING SERVICES (ZTCS)
ZTCS is inherent IT strength of Zanvar Group devotedly working to overcome Foundry & Machining sector challenges by developing innovative IoT, Cloud Base Digital Solutions to Capture & Analyse Real-Time Data from all manufacturing locations.
Mrs. Jayashri N. Zanvar - Executive Director is leading this function and striving to give the best in class.
Under Industry 4.0 - Zanvar Group is identifying the process needs and trying to develop Creative Digital Solutions for improving overall Manufacturing as well as Business efficiency.
It’s a radical innovation, developed internally greatly helping us in improving overall equipment as well as business process efficiencies such as OEE, Downtime, Quality, Unit Consumption, Production Planning & Delivery Efficiency, Customer Relationship Management, Purchase & Supplier Management, etc.
ZTCS-ERP
ZTCS-ERP is a business process management software, the most vital aim to be achieved through ZTCS-ERP software is to integrate back-office business processes and facilitating the information flow within an organization to make data-driven decisions.
FEATURES
MODULES
- Chart of account
- Asset accounting with deprecation
- E-Way bill
- Credit offset
- Debit note against bulk sales invoice for supplementary bill
- Supplier supplementary against bulk purchase invoice
- All reports as per GST Compliance
- Account base costing
- Purchase planning against indent
- Month wise date wise purchase planning
- Direct purchase facility
- Budget wise approval
- Material group wise approval
- Vendor rating
- Single click approval
- Vendor wise rate history
- Auto PO closure
- Short PO close
- Purchase invoicing with GST compliance
- Import purchase facility
- Repair order facility
- Service ordering
- Production planning
- Plan Vs. actual production
- Mould, Core production
- Mould, Core rejection
- Sand production & rejection
- Stage wise actual stock
- Stock locking for every stage
- Full finish facility
- Bill of material facility
- Grade wise rejection booking
- In process inspection report
- Machine wise OEE
- Operator wise OEE
- Operation wise WIP
- Machine wise breakdown reason
- Sales Scheduling
- Sales Plan Vs. Actual Sales
- Customer Wise Item Linking
- Order Amend Facility
- Deemed & Regular Invoice Facility with GST Compliance
- Purchase Return Ag Invoice Facility with GST Compliance
- Customer wise item wise drill down
- Customer sale history
- Graphical sales presentation
- ASN Facility
- Invoicing with Packing List
- DBK Bill
- Shipping Bill
- Duty drawback scheme
- Fund transfer with multi-currency
- Outstanding reports available as INR Vs. FC amount
- Subcontract against work order
- GST ITC-04 report
- Cumulative stock with supplier
- Vendor rating feature
- Challan against job work facility
- Labour purchase facility with GST compliance
- Customer wise control plan for foundry and machine shop
- FMEA
- Internal & External quality assurance with certified reports
- Rejection analysis with drill down facility
- Material self-life facility
- Sand testing feature available with report
- Stage wise rejection booking facility
- CAPA
- Machine wise periodical plan generation
- Machine wise costing
- Machine history card
- MTTR and MTBF
- Machine wise graphical BD status
- Machine breakdown analysis
- Department wise Minimum & maximum stock alert
- Stock valuation with FIFO
- Receipt & consumption with value
- Stock ageing
- Used quantity stock ledger
- Component wise Tool cost & brakeage
- Calibration history card
- Breakage cost
- Machine wise tool consumption
- Breakage alert
- Graphical tool cost details
- Payroll processing
- Biometric machine interface
- Custom salary heads with formulas
- Leave management
- All reports with government compliance
- Job working against customer receipt
- Job work gate pass with Bill of material facility
- Customer wise stock ageing
- Cumulative stock with customer
- Labour sales facility with GST compliance
- Time penetration
- Task penetration
- Project planner
- Project summary
- User wise interface
- Approval system
- Maker Checker
- Password security
- Menu & role configuration
I-MELT
Get real time production data of molding, core making & melting
Features:
- Provides online real time production data.
- Delivers accurate charge compositions.
- Supports energy management at the point of highest consumption.
- Enables preliminary costing.
CHARGE CALCULATION
Optimization of raw materials in casting: A Key to Quality and Competitiveness
Features:
- Auto calculation of raw material and alloys based on charge of every heat
- Optimum usage of raw materials and alloys with Approach.
- Elimination of Human errors & reduction of time for every charge
- User friendly systems which avoids tedious & unnecessary task.
EMS (Energy Management System)
Optimize the usage of power as well as keep the power cost under control
Features:
- Gives Real Time Data of energy consumption according to:
- Machine / Furnace
- Panel
- Zone
3D TOOL DESIGN & FETTLING REDUCTION
First Time Right development and reduce fettling with improved tool quality
Features:
- First Time Right - fixture manufacturing
- Reduces multiple trials & corrections
- Reduces development lead time
- Updates dimension automatically in 3D software
- Auto generation of BOM
- Reduce fettling with proper tool design
MAINTENANCE MODULE
Machine breakdown alerts through mobile app
Features:
- Preventive & predictive maintenance planning & monitoring
- Maintaining machine wise history card
- Monitoring of maintenance cost
- Quick SMS alerts for breakdown maintenance through mobile app
BAR CODE
Get real time information & instant part traceability
Features:
- Instant part traceability
- Real time information about stage wise WIP
- Quick & easy document retention & retrieval
- To get easy access for process drawing, control plan, SOP & WI
TPM (Total Productivity Management)
To improve OEE
Features:
- To captures real time production data
- To get downtime reasons with accurate losses
- To achieve Zero Defects, Zero Breakdowns & Cost Down Goals
- To improve OEE
- To improve delivery performance
- Quick & easy document retention & retrieval
TOOL MANAGEMENT (Digital Locker)
Better tooling stock monitoring through ERP
Features:
- Reduces downtime due to store waiting
- Better tooling stock monitoring through ERP
- Tool consumption report generated directly
- Eliminates human error
- Better tooling consumption
PROJECT MANAGEMENT
Reduction in Development Lead-time by using fever charts
Features:
- Fever chart prepared for each & every parts
- Less time required to fill up time plan
- Easy reporting through ERP
- Data quality is better compared to manual record keeping
- Track easily every project
- Avoid duplication of data
- Secured data & user friendly user interface
CASTING SIMULATION | 3D SCANNING | XRAY
Reduce multiple trails, get accurate data & easy inspection process
Features:
- First Time Right methodology
- Reduces multiple trials
- Reduction in casting inspection time
- Accurate & easy layout inspection
- Casting internal soundness non destructive testing
QUALITY ASSURANCE
Online QMS & Calibration
Features:
- QMS operates through online ERP:
- Supplier evaluation selection
- Supplier performance monitoring
- Monitoring of all manufacturing process
- Inspection and testing
- Calibration
- FMEA, Control plan
- SPC and MSA
BPR (Buffer Penetration Report)
Effective planning, Digital communication & Improve Delivery performance
Features:
- It ensure higher delivery performance
- It decrease your working capital locked
- It increase productivity / output of your plant
- It assure business for the long term
- It increase company profits